Thermocase FAQ
1. What is the maximum operating temperature for Thermocase insulation?
Thermocase insulation components can handle the following temperatures:
- PTFE (Aramex Cloth, UK): Up to 250°C.
- Fiberglass (Aramex Cloth, UK): Up to 500°C.
- Rockwool Insulation (PAROC Wired Mat, Finland): Up to 550°C.
- Silica Heat and Flame Resistant Thread: Up to 550°C.
Effective Life Cycle: 12–15 years.
- 2. Can Thermocase insulation handle internal process leaks or exposure to chemicals?
Answer: Thermocase insulation can withstand small steam leaks
. However, it may be damaged by high-pressure steam leaks. The PTFE cloth
used in Thermocase is non-reactive, has an anti-adhesive surface, and is resistant to most chemicals.For a detailed compatibility list of PTFE with various chemicals, visit this resource.
3. Is Thermocase insulation reusable if it is damaged or dropped?
Thermocase insulation is highly resistant to mechanical damage and can survive falls from heights of 5–50 meters. However, it may be damaged by sharp tools (e.g., knives, screwdrivers). Minor damage does not compromise performance, but significant damage may require replacement.
4. Does Thermocase provide heat loss calculations?
Yes, Thermocase provides heat loss calculations for each non-insulated element. These calculations help clients understand thermal inefficiencies and the energy-saving potential of Thermocase solutions.
5. How does Thermocase compare to conventional insulation in terms of performance?
In terms of thermal conductivity, Thermocase performs on par with typical removable insulation. However, Thermocase stands out due to its superior design and usability:
- LEGO-style modular design ensures a perfect fit and quick assembly/disassembly.
- Stainless steel snap fasteners allow for removal in seconds.
- Aesthetic look and ease of cleaning make Thermocase ideal for modern industrial facilities.
6. What are the main advantages of Thermocase compared to conventional insulation?
Thermocase offers the following advantages:
- Quick Installation and Removal: 90% of components can be removed in under a minute.(Example: Maintenance for a steam distribution manifold with 20 valves takes 6 minutes with Thermocase compared to 40 minutes with conventional aluminum boxes.)
- Durability and Performance: Long-lasting materials reduce the need for frequent replacements.
- Moisture and Dirt Resistance: Unlike conventional insulation, Thermocase does not trap moisture or debris.
- Precision Engineering: Custom-made, modular design ensures a seamless fit without gaps.
7. What types of equipment can Thermocase insulate?
Thermocase is ideal for insulating a wide range of industrial equipment, including:
- Valves
- Boiler doors
- Heat exchangers
- Pumps
- Filters
- Joints
- Manholes
- Sight glasses
- Safety Valves
- Separators
- PRV
- Evaporators
- Boilers
- Flanges
8. How long does it take to install or remove Thermocase insulation?
Thanks to snap fasteners and modular design, most Thermocase components can be installed or removed in under one minute. This reduces downtime during maintenance and increases operational efficiency.
9. Can Thermocase help estimate the ROI for insulation projects?
Yes, Thermocase provides detailed calculations on thermal losses and prepares payback period estimates for each project. Most projects demonstrate a return on investment within two years, during which all products are covered by warranty.
